In modern manufacturing, every stop, slowdown, and defect compounds into lost capacity. When performance data is delayed, inconsistent, or trapped in spreadsheets, teams can’t prioritize the biggest losses—or prove improvement.
Insight+ OEE gives you a single operational view of equipment effectiveness so you can reduce repeat issues, protect delivery commitments, and improve performance with confidence.
What is Insight+ OEE
Insight+ OEE is a real-time performance monitoring solution that securely integrates with your automation layer (PLC, SCADA, sensors, OEM equipment) to track downtime, counts, quality metrics, and cycle-time behavior—then turns it into actionable OEE insights.
What you get, at a glance:
- Real-time OEE (Availability x Performance x Quality) with consistent calculation.
- Automated downtime tracking and standardized loss coding
- Role-based dashboards for Operators, Supervisors, Maintenance, and Executives
- Trends, Pareto analysis, and drill-downs to eliminate recurring lossess
Why It Matters
Small inefficiencies become major losses over a shift, week, or year. With Insight+ OEE, you can:
- Reduce unplanned downtime
Identify root causes, frequency, and duration with detailed, operator-friendly reason coding. - Improve throughput and cycle consistency
Monitor cycle times, speed losses, slow running conditions, microstops, and bottlenecks.
- Enhance product quality
Spot trends that contribute to defects and rework.
- Align teams around objective metrics
Give each role the right view of performance so improvement actions are based on shared facts-not debates.
How It Works
- Connect to your production line
Integrates with PLCs, SCADA systems, sensors, and OEM machinery.
- Capture and contextualize performance
Logs equipment states, downtime, counts, speed, and availability using standardized loss coding.
- Visualize performance in real time
Role-based dashboards show OEE, throughput, downtime, and KPIs on any device. - Diagnose losses faster
Pareto charts, trends, and drill‑downs help teams solve problems faster and prevent repeat issues. - Scale when you’re ready
Built on the Ignition Platform, ensuring future scalability—MES, scheduling, material tracking, and more.
Capabilities at a Glance
Measure
- Real-time OEE (Availability, Performance, Quality)
- Target vs actual throughput + cycle-time tracking
Explain Losses
- Downtime tracking + loss codes with timestamps
- Micro-stops, speed loss, startup curves
Visualize + Report
- Role-based dashboards (mobile-friendly)
- Historian + trends across shifts/SKUs/lines
Scale
- Multi-line/multi-site rollups
- Built on Ignition for expansion into MES modules
Built for Your Industry
Insight+ OEE is industry‑agnostic but optimized for asset‑intensive, high‑mix or high‑throughput operations, including:
Ready to Take Control of Your Production Performance?
Let’s accelerate your digital transformation and unlock new efficiency across your operation.
Contact us today to schedule a demo or request a consultation.